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Flexbroidery

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Are you questioning whether it's thread or not? That's precisely what Flexbroideryoffers. Seeking the aesthetic of embroidery without the labor-intensive efforts? Flexbroidery™ was crafted specifically with you in mind, aiming to streamline your production process, and reduce expenses. This innovative solution offers unlimited colors without additional charges. It allows you to stock & hold, eliminating the need & cost associated with shipping garments, making this a more sustainable option. Thanks to its convenient heat pressing application method, Flexbroidery™ opens up a new realm of possibilities of achieving an embroidered appearance without threads, hoops, machinery, and skilled labor.

Best For:

Fabric

Specs

DESCRIPTION:
Our state-of-the-art emblem solutions are perfect for a wide range of applications. From corporate branding to personal projects, Flexbroidery emblems are built to last, making them perfect for uniforms, accessories, and various types of apparel.

EMBLEM SIZE LIMITS:
Minimum: 0.5” x 0.5”
Maximum: 3.75” x 4”

COLORS:
This product accepts RGB, CMYK, and Pantone (PMS) color codes. Please note that all submitted colors will be converted to RGB, which may result in slight variations from the original PMS or CMYK colors. Neon, glitter, and reflective colors are not available for printing.

BACKING:
LOW MELT - This backing is more commonly used on wearables and
applied with a heat press.

LIMITATIONS
Low Melt: Since the product is applied with heat, it is not recommended for use on materials that may be heat sensitive (ex. some nylons, silk, some plastics, leather, wool, fleece, etc.) Not recommended for weather treated materials, due to chemicals used that do not allow the emblems to adhere properly.
 

DESIGNS
Floating elements: minimum 1.5mm / maximum 8mm
Non-floating elements: minimum 1.1mm / maximum 8mm
Text minimum: 6mm H
No ® mark allowed
100% color match not guaranteed
Note! Please refrain from using small details. Our specialized artist will determine what is feasible

ELECTRONIC PROOF
1 Day

PHYSICAL SAMPLE (WITH MOLD INCLUDED)
2 Days

PRODUCTION TIME
Up to 500pcs: 5 days
1 additional day for every 500pcs

Transit time not included.

WASHING INFORMATION
Flexbroidery™ emblems will withstand at least 25 domestic washing
machine cycles at 104° F max.

SHELF LIFE
1-year shelf life before applying (room temperature controlled
environment).

SET-UP CHARGES
One-time mold charge and artwork fee.

Note: World Emblem encourages our clients to test applications of our products unto their garments. World Emblem is not responsible for damages resulting from washing and laundering of any product purchased.

Revised 04.17.24

Application Instructions

LOW MELT BACKING WITH A TOP HEAT PRESS: GARMENTS

  1. Set the press at 355-365° F for top heat with 40-50 psi of pressure.
  2. Place the garment on the heat press with the FlexStyle® silicon pad on top
    and press for 15-20 seconds to preheat the garment.
  3. Place your Flexbroidery™ emblem on desired location. Place the
    Flexstyle® Rubber Application Pad over the design.
  4. Press for 15-20 seconds.
  5. Remove the shirt from the heat press and remove the clear cover once
    cooled.
  6. BEST PRACTICES - Optional Matte Finish:
    For a matte finish, repress the patch using the FlexStyle® silicon pad. 
    Ensure the clear carrier is removed.
    Maintain the original temperature settings, from 5 to 10 seconds.

LOW MELT HEAT SEAL ON HATS - USING THE IQ 360 HAT HEAT PRESS

  1. Set the press at 275°-285° F for top heat and 315°- 320°F for bottom heat with 50-70 psi of pressure.
  2. Place the hat on the heat press, leaving out the inner layer of the cap. Use the adjustment lever for a better grip.
  3. Place your Flexbroidery™ emblem on desired location. To secure the emblem and prevent it from moving, use Thermal Tape.
  4. Place a Flexstyle® Rubber Application Pad over the design.
  5. Press for 15-18 seconds.
  6. Deactivate the adjustment lever and remove the hat from the heat press.
  7. Remove the Thermal Tape and the clear cover once the emblem has cooled.
  8. BEST PRACTICES - Optional Matte Finish:
    For a matte finish, repress the patch using the FlexStyle® silicon pad. 
    Ensure the clear carrier is removed.
    Maintain the original temperature settings, from 5 to 10 seconds.

DISCLAIMER
World Emblem recommends testing the best combination of heat seal
parameters before application. World Emblem is not liable for any
damages to garments during the application process.

Pricing and Production Time

PRICING

Using the drop-downs above, you can find the approximate price per item, based on the emblem size and quantity ordered.

To determine the size of your emblem, use the following formula:
Size = Width + Height / 2

PRICE INCLUDES

  • Low melt backing

ELECTRONIC PROOF

A digital sample via email is available in 48 hours. Edits are allowed.

SET-UP CHARGES

One-time mold charge and artwork fees

  • Electronic Simulation: $25
  • Mold: $60

Production Time

Samples will take 2 days plus shipping. Production time will take 5 days plus shipping on an order up to 500 pieces. Add 1 day per 500 pieces.

Click HERE to view our Products & Services Turnaround Times table for your convinience. 

NOTE: All turnaround times are subject to change. Larger orders may result in additional business days for production. Orders received after the cut-off time will be considered as received the next working day.

Safety and Sustainability

 

Prop 65 Compliant 

Proposition 65 requires businesses to provide warnings about significant exposures to chemicals that cause cancer, birth defects or other reproductive harm.  These chemicals can be in the products in homes or workplaces, or that are released into the environment.

 

 CPSI Certified

The CPSIA strengthened children's product safety by establishing critical safety and traceability requirements.

Primarily, CPSIA regulations enforce:

  • Rigorous restrictions on phthalates

  • Rigorous lead restrictions

  • Requires acceptable levels for several substances common in most consumer products, especially those designed for children, ages 0-12.

  • Step 1
    Easy Application

    Our patches can be applied in-house with low-melt heat seals - saving you time and money on shipping.

  • Step 2
    Online Proofs

    Review a digital proof shortly after submitting your design to avoid any design surprises.

  • Step 3
    Design Services

    Our design team is here to help. We offer a range of services to help you take your ideas from sketches to reality.

Elevate Your Emblem with Texture and Dimension

A perfect choice for personalized jerseys and custom hat patches, Flexbroidery Textured adds intricate detail and raised texture to colors for a more vibrant look options to enhance your brand with dimension and texture.

Customer Service Staff in Mexico

Contact Us To Order

Play
Application on Caps: Flexbroidery
How to Apply Flexbroidery

Our instructional videos walk you through proper product applications, equipping you with the knowledge you need to enhance your brand with Flexbroidery

Play
APPLICATION ON SHIRTS: FLEXBROIDERY
HOW TO APPLY FLEXBROIDERY

Our instructional videos walk you through proper product applications, equipping you with the knowledge you need to enhance your brand with Flexbroidery