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Woven Patches

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Get the traditional patch look with ultimate design flexibility. Our Woven Patches are created with our interlaced weaving process, creating intricate designs without the need for fabric. Available in up to 79 colors, our Woven Patches have merrow & overlock border options, as well as borderless alternative with backing alternatives of low-melt heat seal, pressure-sensitive adhesive, or no baking! Choice is yours to fit your decoration needs. 

Best For:

Shirts, Tags, Headwear, Hardgoods, Jeans

Specs

Woven Patches

Emblem Size Limits

Minimum with border – 1.5" x 1.5"
Minimum without border – 0.5" x 1"

Maximum – 7.48" x 7.48"

Text and Element Size Limits

Text Minimum - 0.2mm W x 2mm H
Element Minimum - 0.2mm

Color

On a single Woven Patch, a minimum of 2 colors must be used, with a maximum of 12. Choose from 79 available weaving colors. Metallic colors count as 4 colors each.

Backing

  • Low melt heat seal
  • Pressure-sensitive
  • No backing

Border Types

Woven Patches are available with either merrow border, overlock border or borderless options.

Border Sizes

Merrow:

  • Regular surface: 3mm
  • Overlap section: 5mm (+/-2mm)

Overlock:

  • 4mm (+/- 1mm)

LIMITATIONS

Merrow or Overlock border cannot have metallic thread. The edge must be 5mm (+/- 1mm) space.

Borderless the edge must be 3mm (+/- 1mm) space from design to edge of patch. 

Washing Information

Woven Patches will withstand up to 52 domestic washing machine cycles.

Shelf Life

To maximize the shelf life of this product, keep at room temperature. Do not expose it to temperatures above 485°F.

Disclaimer

The alignment of the logo and outer edge may vary by +/- 2mm. Due to the natural behavior of the weaving process, background color variation may be visible when darker colors are used over light colors. 

Revised 10.08.24

 

Application Instructions

Woven Patches

Pressure-sensitive

  1. Use rubbing alcohol to thoroughly clean the application area
  2. Remove paper backing and press emblem firmly on desired location
  3. After applying pressure, peel the clear top carrier from the emblem

Low Melt Backing with a Top Heat Press - Garments

  1. Set press to 350-360°F for top heat with 40-50 psi of pressure.
  2. Ensure application location is wrinkle-free and place garment onto press.
  3. Place patch onto desired location on garment. Thermal Tape is optional.
  4. Press for 15-18 seconds.
  5. Remove garment from press and allow to cool.

Low Melt Heat Seal on Hats - Using the 360 IQ™ Hat Heat Press

  1. Set press to 275°-285°F for top heat and 315°- 320°F for bottom heat with 60-80 psi of pressure.
  2. Place hat on heat press, leaving out the inner layer of the cap. Use adjustment lever for a better grip.
  3. Place emblem onto desired location. To secure the emblem and prevent it from moving, use Thermal Tape.
  4. Press for 15-18 seconds.
  5. Deactivate the adjustment lever and remove the hat from the heat press.
  6. Remove Thermal Tape once the patch has cooled.

Disclaimer

World Emblem recommends testing the best combination of heat seal parameters before application. World Emblem is not liable for any damages to garments during the application process.

Note: Please check out www.youtube.com/worldemblem for step-by-step instructions for applying our apparel decorations.

Pricing and Production Time

Woven Patches

Pricing

Using the drop-downs above, you can find the approximate price per item, based on the emblem size and quantity ordered.

To determine the size of your emblem, use the following formula:
Size = Width + Height / 2

Price Includes

Low melt or pressure-sensitive backing.

Add-ons

  • 25% increase for metallic thread
  • 15% per color for designs over 6 thread colors
  • 10% for overlock border

Electronic Proof

A digital sample via email is available in 48 hours. Edits are allowed.

Production Time

Production time will take eight days plus shipping on an order from 50 to 1,000 pieces. Add one day per 1,000 pieces. For more than 20,000 pieces turn time please contact your sales representative.

 

Woven Tags

Pricing

Using the drop-downs above, you can find the approximate price per item, based on the emblem size and quantity ordered.

To determine the size of your emblem, use the following formula:
Size = Width + Height / 2

Add-ons

  • 25% increase for metallic thread
  • 15% per color for designs over 6 thread colors

Electronic Proof

A digital sample via email is available in 48 hours. Edits are allowed.

Production Time

Production time will take eight days plus shipping on an order from 50 to 1,000 pieces. Add one day per 1,000 pieces. For more than 20,000 pieces turn time please contact your sales representative.

Color Chart

Discover the perfect colors for your projects. View our Digital Color Chart.

Safety and Sustainability

Prop 65 Compliant

Proposition 65 requires businesses to provide warnings about significant exposures to chemicals that cause cancer, birth defects or other reproductive harm.  These chemicals can be in the products in homes or workplaces, or that are released into the environment.

 

 CPSI Certified

The CPSIA strengthened children's product safety by establishing critical safety and traceability requirements.

Primarily, CPSIA regulations enforce:

  • Rigorous restrictions on phthalates

  • Rigorous lead restrictions

  • Requires acceptable levels for several substances common in most consumer products, especially those designed for children, ages 0-12.

  • Step 1
    Easy Application

    Our patches can be applied in-house with low-melt heat seals - saving you time and money on shipping.

  • Step 2
    Online Proofs

    Review a digital proof shortly after submitting your design to avoid any design surprises.

  • Step 3
    Design Services

    Our design team is here to help. We offer a range of services to help you take your ideas from sketches to reality.

Interlaced Weaving for Intricate Details

From Woven Tags for clothing, mattresses, and more to Woven Patches to complete any branded garment, the design possibilities are endless! Choose from a selection of up to 65 colors and create custom patches for jackets, clothes, and a variety of other garments.

Customer Service Staff in Mexico

Contact Us To Order

Play
Application on Caps: Woven Patches
How to Apply Woven Patches

Our instructional videos walk you through proper product applications, equipping you with the knowledge you need to enhance your brand with Woven Patches.

Play
Application on Caps: Woven Patches
How to Apply Woven Patches to Hats

Our instructional videos walk you through proper product applications, equipping you with the knowledge you need to enhance your brand with Woven Patches.